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Autoclave Reactors Manufacturers in Hyderabad: Attaquant Enterprises Pvt. Ltd.

Autoclave Reactors Manufacturers in Hyderabad
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Attaquant Enterprises, a leading reactors and autoclave manufacturers, suppliers and exporters in Hyderabad, are providing a high quality of reactors and autoclave which are usually used for performing reactions into high temperature for different purpose. The reactors are used for chemical reactions such as hydrogenation, oxidation and polymerization. These reactors can be able to work in 150°C to 500°C.

Autoclaves can sterilize items at high pressures and perform high-temperature reactions, operating at pressure levels between 50 and 350 bars. We use top-quality materials such as stainless steel (SS 316 and SS 304), carbon steel, titanium, and nickel alloys to ensure long-lasting durability. Due to their versatile capabilities, our reactors and autoclaves are used in a range of industries, including chemical processing, pharmaceuticals, food and beverage production, and textiles.

Our multiple types of reactors and autoclave:

As a former reactors and autoclave manufacturers and suppliers in Hyderabad, we are offering a multiple types of reactors and autoclave which can be used in multiple industries. Here we have listed down some types such as:

  • High Pressure Autoclave Reactor: These autoclave reactors are sealed vessels designed to function at high temperatures, allowing chemical reactions to occur in a controlled environment. They effectively maintain precise temperature and pressure levels inside, making them ideal for various applications, including chemical systems, materials science, polymerization, and petrochemical processes. To increase durability, we use ceramic-lined reactors and specialized alloys like Hastelloy C276, which can handle highly reactive materials.
  • Hydrothermal Autoclave Reactor: These reactors are specifically designed to carry out hydrothermal synthesis processes and can handle reactions in aqueous solutions. They can withstand pressure levels of up to 100 bars and operate within a temperature range of 100°C to 300°C. The metal bodies of these reactors are made with Teflon and PTFE, which resist both acidic and basic solutions. By using water as a solvent, these reactors promote crystal growth and chemical transformations in the aqueous environment. We have also incorporated innovative technology, such as microwave-assisted hydrothermal synthesis, which allows for rapid heating and shorter reaction times.
  • High Pressure Stirred Reactors: Our high-pressure stirred reactors are designed to achieve a precise and uniform mixture. Each reactor is equipped with an agitator, and the automation ensures proper mixing of reactants even under high pressure and temperature conditions. The agitators are connected to robust magnetic drives and mechanical seals to prevent any leakage. These reactors can operate at pressures of up to 500 bars and temperatures reaching 400°C. Thanks to their advanced design, they are ideal for applications such as polymerization, gas-liquid reactions, and supercritical fluid reactions.
  • Laboratory Stirred Reactors: These small-scale reactors are designed for industrial applications and research and development. They are highly versatile and can handle testing and optimizing chemical reactions before moving to larger-scale production. Users can adjust temperature, pressure, and mixing speed, making them suitable for various applications, such as kinetic studies, polymerization, and catalyst testing. With modern technology, these reactors are equipped with a digital control system that allows for monitoring stirring speeds and mixing patterns.

Technical Specifications of our reactors and autoclave:

We have attached below a technical sheet for more guidance and clarification the mechanical process of our reactors and autoclave:

Parameter High Pressure Autoclave Reactor Hydrothermal Autoclave Reactor High Pressure Stirred Reactor Laboratory Stirred Reactor
Operating Pressure Up to 5000 psi (344 bar) Up to 3000 psi (206 bar) Up to 5000 psi (344 bar) Low to medium pressure (up to 2000 psi / 138 bar)
Operating Temperature 400°C to 600°C 200°C to 300°C 400°C to 500°C 150°C to 350°C
Volume Range 50 mL to 5 L 25 mL to 500 mL 50 mL to 10 L 100 mL to 5 L
Material of Construction Hastelloy, Inconel, Stainless Steel, Titanium Teflon-lined Stainless Steel, Inconel, Quartz Stainless Steel, Hastelloy Glass, Stainless Steel, Hastelloy
Stirring Mechanism Magnetic Drive, Mechanical Agitator Static (no stirring mechanism) Mechanical Stirring (high torque) Mechanical Agitator (with different impeller designs)
Heating Method External furnace, Electrical heating jacket External Oven or Electrical Jacket Electrical Heating Jacket, Mantle Electrical Heating or Heating Mantle
Sealing Type Bolted Flange Closure or Threaded Cap Threaded Screw Cap with Teflon Seal High Torque Magnetic Drive with Seals O-ring and flange sealing with quick lock systems
Pressure Monitoring Pressure Gauges, Rupture Discs, Pressure Transducer Integrated Pressure Gauge Pressure Gauge, Rupture Discs, Pressure Control Valves Pressure Gauge, Burst Discs
Scaling Options Bench-scale to Pilot-scale Limited to bench-scale Pilot-scale units available Bench-scale units only
Pressure Release Mechanism Automatic pressure relief system Manual pressure release valve Automated pressure release system Manual pressure relief valve

Some unique features and benefits of using reactors and autoclave:

Being a best reactors and autoclave suppliers and exporters in Hyderabad, our all types autoclave rectors are made with modern technological functions which helps for improving the performance in every application. We have listed down some unique functions such as:

Unique Features Benefits New Technologies Used
High Pressure Operation Facilitates reactions that require high-pressure conditions. Advanced pressure monitoring systems to ensure safe operations.
Temperature Control Precise temperature regulation for optimal reaction rates. Smart thermostats with AI-based predictive control for efficiency.
Corrosion Resistance Materials Prolongs reactor life, suitable for handling corrosive materials. Development of new alloy coatings and corrosion sensors.
Sealed Environment for Reactions Minimizes contamination, improving reaction purity. Advanced sealing technologies like high-performance gaskets.
Continuous Flow Capabilities Improves process efficiency and scalability. Integration with IoT for remote operation and real-time data.
Multiple Safety Layers Reduces risks associated with high-pressure, high-temperature reactions. Predictive analytics to anticipate and prevent failures.
Batch or Continuous Processing Offers flexibility in production modes to meet specific demands. AI-driven process control for optimized batch-to-continuous switching.
Monitoring & Automation Systems Allows for precise control, enhancing productivity and safety. Machine learning-based systems for predictive maintenance.
Compact Design Saves space in industrial environments without sacrificing output. Miniaturization through modular design concepts.
Applications of our Reactors and Autoclave:

Being a dominant reactors and autoclave suppliers and dealers in Hyderabad, our autoclave reactors are used in multiple areas due to its advanced technological innovation. We have listed down some list of applications such as:

Reactors :

  • Biochemical Reactions During Fermentation Processes
  • Waste Recycling and Treatment Operations
  • Polymerization for Manufacturing Plastics
  • Petrochemical Refining and Production Processes
  • Pharmaceutical Drug Formulation and Synthesis
  • Catalytic Converters in the Automotive Industry

Autoclave:

  • Autoclaving of Samples and Culture Media
  • Sterilization of Tools and Medical Instruments
  • Preparation of Dental Tools and Materials
  • Laboratory Sterilization for Research Applications
  • Curing Composite Materials in the Aerospace Industry
  • Food Preservation and Canning Methods

One of the best reactors and autoclave manufacturers, suppliers and exporters in Hyderabad, we as Attaquant Enterprises are providing new technologically manufactured autoclave reactors. These are combined with advanced mechanisms and strong quality of outer materials which gives higher performance and improves productivity in every industry. Due to its smooth functionality and flexibility, these are used in multiple applications. Contact us today for more information!