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Solvent Recovery Plant Manufacturers in ETHIOPIA: Attaquant Enterprises Pvt. Ltd.

Solvent Recovery Plant Manufacturers in ETHIOPIA
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Attaquant Enterprises, former solvent recovery plant manufacturers, suppliers and exporters in Ethiopia, are offering our modern technological solvent extraction plant, which is usually used to extract oil or solvent from a variety of materials such as raw food products, pharmaceutical materials, paint, coatings and batteries. Our solvent recovery plant is usually used for reuse or recovering solvents from industrial processes, minimizing the environmental impact, and meeting regulatory standards.

The solvent recovery system consists of three key steps: extraction, de-solventizing, and distillation. It can recover a variety of solvents, including alcohols, hydrocarbons, aromatic solvents, halogenated solvents, ketones, esters, organic acids, and amines. Below, we offer a clear explanation of how our solvent recovery system operates, as well as its many benefits, applications, and features!

The working process of our solvent recovery plant:

One of the best solvent industrial solvent recovery systems manufacturers and suppliers in Ethiopia, our solvent recovery plant is made with advanced technological innovation, which improves the overall structure and productivity. Here we have listed down the process in detail:

  • Collection of Solvent-Laden Air/Stream: This is the first and most crucial step in our solvent extraction plant. It collects solvent-laden air or liquid from various industrial processes, including chemical production, printing, and pharmaceutical manufacturing. We utilize a vapor phase absorption system that employs carbon beds and zeolites to capture solvents from the vapor, resulting in a pure form. Additionally, our advanced filtration system helps remove particles from the extraction process.
  • Pre-Treatment (Condensation): In this process, the collected vapor or heat is transferred into the condensation where the temperature of the solvent-laden air or liquid is lowered to liquefy the solvents. This process is more helpful for removing the bulk of the solvent and processing for further processing. We use cryogenic condensation technology in our solvent recovery plant, which helps cool the liquid with nitrogen and improves the recovery rate for low-volatility solvents.
  • Absorption: In this process, the remaining solvents in the air stream are absorbed into a solid material, using either zeolite-based absorption or carbon. Zeolites are more effective at activating solvents compared to carbon materials. The innovative technology of pressure swing adsorption (PSA) enhances continuous absorption by utilizing higher pressure.
  • Desorption (regeneration of adsorbent): It is usually a regeneration process for getting more accurate forms of solvents. In this process, the solvent gets heated or steamed to desorb the solvent from the absorbent. The new technological vacuum desorption and microwave regeneration methods help lower the pressure and absorb by directly heating the absorbent material and improving the energy efficiency.
  • Distillation: After the condensation and absorption process, the whole mixture goes towards the distillation process, where the solvents get pure and the impure materials get separated. Our new distillation process in solvent recovery systems, such as multi-stage distillation units and vacuum distillation, helps to improve separation efficiency, and we used the separation method at a lower temperature to get an accurate and pure product.
  • Solvent Purification and Drying: Once the distillation process is finished, the solvent still contains water and other impurities. Additional separation methods are used to eliminate these contaminants and ensure accurate extraction. In our solvent recovery plant, new separation technologies like membrane separation and advanced molecular sieves are employed for prevaporation and nanofiltration to effectively separate the water.

Technical Features of our Solvent Recovery Plant:

For more clarification about our each process in details, we have attached below a technical sheet which contains the technical data of our solvent extraction plant:

Process Stage Temperature Level Flow Rate Solvent Type Pressure Recovery Efficiency Key Equipment
Collection of Solvent-Laden Air Ambient (25-40°C) 1000-10,000 m³/h Toluene, Ethanol, Acetone 0.1-1 bar 95-98% solvent capture Ducting, Blowers, Pre-Filters
Pre-Treatment (Condensation) -20°C to 10°C (typical) 500-3000 m³/h Toluene, Acetone, MEK 1-2 bar 60-80% condensed Heat Exchangers, Cryogenic Cooling Systems
Adsorption 30-60°C 1000-3000 m³/h Toluene, Benzene, Ethanol 0.2-1 bar 85-95% solvent adsorption Activated Carbon or Zeolite Adsorption Towers
Desorption (Regeneration) 120-200°C 100-500 m³/h Multiple Solvents 0.1-0.5 bar 90-99% desorption Regenerative Blowers, Steam or Vacuum Desorption
Distillation 80-150°C 100-1000 L/h Acetone, MEK, Ethanol 0.5-1 bar 95-99% solvent purity Distillation Columns, Reboilers, Condensers
Solvent Purification and Drying 50-120°C 100-500 L/h Acetone, Isopropanol, MEK 0.1-1 bar 98-99.5% solvent purity Membrane Filtration, Molecular Sieves, Drying Units

Unique Feature and Benefits of Using Our Solvent Recovery System:

As a former solvent recovery plant manufacturers and suppliers in Ethiopia, our plant is made with pure forms of materials such as aluminum, copper and nickel and equipped with new technologies and gives more performance, such as:

  • Cryogenic Condensation: This feature is beneficial for recovery systems, as it cools waste solvent vapors to very low temperatures using gases like liquid nitrogen. This method consumes less energy than traditional cooling techniques and is widely applied in industries such as specialty chemicals, food and beverages, and metal fabrication.
  • Environmental Compliance: Our solvent recovery plant operates with lower energy consumption than traditional facilities, resulting in reduced emissions and effective capture of volatile organic compounds (VOCs). The modern processes minimize the need for human intervention and allow us to recycle waste materials for additional uses.
  • Integrated Control Systems: We utilize advanced control systems that provide real-time monitoring and management of the recovery process. This ensures optimal operation and improves the overall efficiency of the plant while minimizing downtime.
  • Thermal Oxidation: This process is used to treat hazardous organic solvents by burning them at high temperatures, converting them into less harmful substances. This not only helps in reducing waste but also recycles energy back into the system.
  • Membrane Separation Technologies: This is a crucial step in our solvent recovery system, enabling us to effectively recover solvents from various materials. The evaporation process aids in removing solvents through vaporization, while reverse osmosis (RO) separates solvents based on molecular size using a semi-permeable membrane.
  • Distillation Technologies: Due to the integration of industrial automation 4.0, we have implemented several advanced technologies, including Multi-Effect Distillation (MED) and vacuum distillation. These methods utilize multi-stage processes to purify components and minimize waste from unwanted mixtures. Vacuum distillation also lowers the boiling point, reducing thermal degradation.
Applications of our Solvent Recovery plant:

As a former solvent recovery system suppliers and exporters in Ethiopia, our plant is highly used in multiple areas due to its smooth mechanisms. Here we have given below some list of applications:

  • Pharmaceutical and Chemical Production
  • Automotive and Aerospace Manufacturing
  • Cosmetics and Personal Care Products
  • Rubber and Plastics Production
  • Paints and Coatings Production
  • Textile and Fabric Treatment
  • Electronics Manufacturing
  • Construction Materials and Sealants
  • Agricultural Chemicals and Fertilizers
  • Metal Cleaning and Degreasing Services
  • Personal Care and Grooming Products
  • Biotechnology and Laboratory Services
  • Household Cleaning Products and Supplies

Being the best solvent recovery plant manufacturers, suppliers and exporters in Ethiopia, At Attaquant Enterprises, we offer high-quality solvent extraction plants designed to separate solvents from raw materials at specific boiling points, allowing for the production of desired products. Our advanced technology at every stage of the process ensures smooth operation and boosts productivity. Reach out to us today for more details!