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Evaporation Plant Manufacturers in South Africa: Attaquant Enterprises Pvt. Ltd.

Evaporation Plant Manufacturers in South Africa
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Attaquant Enterprises, leading evaporation plant manufacturers, suppliers and exporters in South Africa, are offering a wide range of evaporation plants that are made with new technological updates and advanced working structures. Our evaporation plant is usually used for removing the water or solvent from the substances through evaporation and is commonly used in the food and beverage industry and chemical industries.

The hybrid evaporators and improved distribution systems help enhance productivity across multiple industries, including concentrating liquids, creating powdered products, separating clean water from wastewater, and removing solvents from oils. Our advanced heat exchangers are adopting high quality of technologies like enhanced surface area designs and thermal optimization, further improve energy efficiency. These heat exchangers are highly utilized in districts such as South Africa Silicon Oasis and Jebel Ali, where they effectively support industrial operations. Let’s check out our various types of evaporation plants, their benefits, applications, and features!

Out of multiple types of evaporation plants:

As a former evaporation plant manufacturers and suppliers in South Africa, we are offering multiple types of evaporation plants that can be used in various industries as per requirements. Here we have briefly mentioned below the working principle of each type:

  • Falling Film Evaporators: In this type of evaporator, the liquid flows as a thin layer through vertical tubes connected inside the evaporator. Gravity causes the film to flow downward while the outer surface of the tube is heated, either externally or through steam, evaporating the film. This mechanism is ideal for heat-sensitive liquids such as dairy products, sugar, pharmaceuticals, and solvents.
  • Rising Film Evaporators: In our rising film evaporator, the liquid is stored in lower tubes and heated, causing vapor to rise towards the upper walls. A thin film forms on the upper wall, enhancing heat transfer as the liquid boils and evaporates. These evaporators are highly efficient, utilizing finned tubes with increased surface area, making them suitable for the pulp and paper industry, food processing, and pharmaceuticals.
  • Forced Circulation Evaporators: In this design, turbines or external pumps pressurize the liquid through heat exchangers at high velocities, improving heat transfer. The pressurized liquid circulates multiple times, with evaporation occurring in a separate flash chamber. Equipped with high-efficiency circulation pumps that use less energy, these evaporators also feature anti-scaling coatings like PTFE and ceramics to extend their lifespan.
  • Wiped Film Evaporators (WFE): This evaporator employs rotating wiper systems to distribute the liquid into a thin film for vaporization. High-speed wiper systems maintain a uniform film at elevated speeds, while vacuum systems preserve temperature-sensitive materials. WFE is suitable for thermal separation of viscous products, distillation of essential oils, and processing high-purity solvents.
  • Agitated Thin Film Evaporators (ATFE): Similar to wiped film evaporators, ATFEs use high-speed agitators instead of wipers to distribute the liquid across a heated surface. The agitation creates uniform motion and is effective for solid materials. These evaporators often utilize ceramic or Teflon-coated surfaces for durability and are widely used in polymers, resin manufacturing, and pharmaceuticals.
  • Multiple Effect Evaporators (MEE): MEEs are designed to minimize energy consumption by using vapor generated from one effect as the heating medium in subsequent steps. As boiling points decrease with each step, energy and time savings are achieved. Our modern MEE technologies, such as mechanical vapor recompression (MVR) and thermal vapor recompression (TVR), enhance performance and are applicable across various industries, including sugar, pulp and paper, and wastewater treatment.

Technical Features of our Evaporation Plant :

We have attached below a technical sheet of evaporation plant and its multiple types which gives a more clarification about technical information which helps for increasing the performance:

Parameter Falling Film Evaporator Rising Film Evaporator Forced Circulation Evaporator Wiped Film Evaporator (WFE) Agitated Thin Film Evaporator (ATFE) Multiple Effect Evaporator (MEE)
Heat Transfer Coefficient High due to thin film and short path Moderate to high, enhanced by vapor velocity Moderate, enhanced by forced circulation and turbulence High due to continuous wiping action and thin film Very high due to shear force and agitation High across stages, but depends on vapor reuse efficiency
Residence Time Very short Short Longer due to recirculation Very short due to thin film formation Very short, optimized for heat-sensitive products Varies, longer overall due to multiple stages
Operating Temperature Range Low to moderate (40°C to 120°C) Moderate (50°C to 150°C) High (up to 200°C) Low to moderate (30°C to 120°C) Low to moderate (30°C to 150°C) Moderate to high
Suitable for High Viscosity No No Yes Yes Yes No, unless pre-treated
Fouling/Scaling Resistance Moderate, depending on fluid Moderate High resistance due to turbulence High resistance due to continuous wiping action Very high due to mechanical agitation Depends on liquid and process design, but scaling can be managed
Footprint Compact Compact Large due to recirculation systems Compact Compact Large due to multiple stages and auxiliary equipment

Multiple types of features and benefits of using our evaporation plant:

As a leading evaporation plant suppliers and exporters in South Africa, our all kinds of plants are installed with new technological innovations and helps for improving performance. Here we have listed down some list of benefits and features:

Feature Benefit Technological Innovation Explanation of Innovation
Energy Efficiency Our all evaporation plant reduces energy consumption, lowering operational costs Heat Pump Assistance Utilizes heat pumps to recycle and reuse heat energy.
Multi-Effect Evaporation (MEE) These can increase efficiency by reusing vapor from one stage to the next Thermal Vapor Recompression (TVR) Uses high-speed compressors to recover latent heat.
Automatic Control Systems It optimizes process control, reducing human error AI-Based Predictive Maintenance Monitors system health, predicting failures in advance.
Material Compatibility Wide range of materials can be processed Corrosion-Resistant Alloys Extends equipment life, reducing maintenance costs.
Compact Design Saves space in industrial setups, lowering installation costs Modular Evaporation Systems Flexible design that allows expansion as needed.
High Heat Transfer Coefficients Increases overall system efficiency Nanocoating on Heat Exchanger Surfaces Improves heat transfer and reduces fouling.
Minimal Environmental Impact Low emissions and reduced waste generation Zero Liquid Discharge (ZLD) Ensures all water is recovered, with no waste discharge.
Applications of our evaporation plant:

Being a best evaporation plant suppliers and exporter in South Africa, our plants are highly used in multiple areas such as:

  • Dairy industry for milk concentration
  • Sugar refining for syrup concentration
  • Desalination for fresh water recovery
  • Pharmaceuticals for drug substance concentration
  • Food processing for juice concentration
  • Pulp and paper for black liquor recovery
  • Chemical industry for solution concentration
  • Wastewater treatment for volume reduction
  • Biotechnology for enzyme and protein concentration
  • Ethanol production for alcohol distillation
  • Fertilizer industry for ammonium sulfate recovery
  • Oil and gas for produced water treatment

One of the dominant evaporation plant manufacturers, suppliers and exporters in South Africa, we as Attaquant Enterprises are providing the best quality of evaporation plants and their types, which are made with new technological innovations for improving the overall productivity. We have added pure quality raw materials such as aluminum, copper and stainless steel, which help increase the lifecycle of the plant and enhances durability. For more information, contact us today!