Attaquant Enterprises is a former ethanol distillery plant manufacturers, suppliers and exporter in Singapore. Due to the rising use of renewable energy, ethanol is a useful product that can be used as biomass fuel, and it reduces greenhouse gas emissions because the biomass used to make it absorbs carbon dioxide while growing.
Our distillery plants use advanced technologies to produce ethanol and alcohol from a range of sources, including grains, molasses, and sugar syrup, beverages, and food waste. Constructed with high-quality stainless steel, these plants are built to last, and their smooth interior surfaces make cleaning and sanitization easy. The ethanol production process in our distilleries involves multiple steps, beginning with raw materials and ending with final purification. Below, we detail each step along with the many benefits they provide!
As a former ethanol distillery plant manufacturer and supplier in Singapore, we have mentioned below a detailed overview of the procedure of making ethanol with our new technological ethanol distillery plant:
For more clarification about our distillation process, we have attached below a technical sheet where the technical data in included for increasing your performance in the applied applications:
Process Step | Feedstock | Temperature | Pressure | Flow Rate | Retention Time | Energy Requirements |
---|---|---|---|---|---|---|
Feedstock Preparation | Sugarcane, Corn, or Cellulosic Biomass | Ambient (25-40°C), varies based on pre-treatment | 1-1.2 bar | Varies based on feedstock (solid flow rates of 50-500 tons/day) | 1-2 hours (mechanical shredding) or 5-30 minutes | Mechanical power for grinding (0.5-5 kWh/ton) or thermal power for steam explosion |
Hydrolysis and Saccharification | Pre-treated Lignocellulosic biomass or starch-rich materials | 45°C - 60°C (Enzymatic saccharification) | 1-2 bar | Liquor flow rates of 100-1000 L/hour, slurry flow rates for cellulase activity | 24-48 hours depending on feedstock and enzyme activity | 2-6 GJ/ton of biomass |
Fermentation | Glucose or other fermentable sugars | 30°C - 35°C for yeast | 1 bar | Flow rate controlled based on fermenter size, e.g., 200-5000 L/hour fermentation broth | 24-72 hours fermentation depending on organism and sugar concentration | Energy for maintaining fermentation temperature (low energy consumption, typically 0.1-0.3 GJ/ton of product) |
Distillation | Fermented wash/mash | 80°C - 105°C | 1-3 bar | Ethanol vapor flow rate of 1000-10,000 kg/hour | Several minutes to hours depending on column efficiency | Steam consumption: 3-5 kg of steam per liter of ethanol produced |
Dehydration | Ethanol-water mixture | 130°C - 180°C | 2-5 bar | Ethanol vapor flow rates of 1000-8000 kg/hour depending on sieve unit size | 30-60 minutes | Energy for sieve or PSA drying, ~1-3 kWh/100 liters of ethanol |
As a former ethanol distillery plant suppliers and exporters in Singapore, our plant is made with pure raw materials and new technological updates that give higher performance in every inch, such as:
Being a best ethanol distillery plant manufactures and suppliers in Singapore, our plant is highly demanding in the multiple industries due to its advanced technologies mechanisms. Here we have listed down some list of applications such as:
One of the best ethanol distillery plant manufacturers, suppliers and exporters in Singapore, at Attaquant Enterprises, we are committed to lowering emissions and promoting eco-friendly, sustainable ethanol production through our ethanol distillery plant. Our facilities are equipped with advanced technology, and we use high-quality raw materials to enhance durability. This combination boosts production and allows our ethanol distillery plant to serve various industries. Reach out to us today for more information!