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Crude Oil Refinery Plant Manufacturers in India: Attaquant Enterprises Pvt. Ltd.

Crude Oil Refinery Plant Manufacturers in India
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Attaquant Enterprises is a leading crude oil refinery plant manufacturers in India, suppliers and exporters in India. We are providing a new technological crude oil refinery plant, which is also known as a petroleum refinery, an industrial plant that breaks down crude oil into various products such as gasoline, diesel, jet fuel, asphalt, heating oil, kerosene, liquefied petroleum gas and petroleum naptha.

This crude oil is broken down into various processes for making multiple amounts of products, which are used for transportation, heating, paving roads and generating electricity. Our crude oil refineries can handle an ample amount of crude oil types, which can be defined as per API gravity and sulfur content from light to extra heavy and sulfur content from Class A to Class D. Due to its advanced mechanism, these can be applied in the production of petroleum products and feedstock for petrochemical plants.

A detailed description of how our crude oil refinery plant works:

As former petroleum refining process manufacturers and suppliers in India, our crude oil refinery plant is equipped with new technological innovation and works with smooth mechanisms. Here we have listed down some working processes:

  • Crude Oil Desalting: The raw crude oil contains many impurities such as salts, water, and sediments, which can affect performance and reduce efficiency. Our new technological process, such as electrostatic desalting, uses high-voltage electrostatic fields to separate the droplets and oil. The crude oil is mixed with fresh water and heated, and the whole mixture is sent to a vessel, where the salt and other components can be dissolved. This process can remove all impurities with fewer uses of water.
  • Crude Oil Distillation (Atmospheric and Vacuum Distillation): Based on boiling points, crude oil can be differentiated into multiple fractions. With the help of new technology such as the Advanced Process Control System (ADC), which uses new sensors and machine learning algorithms for monitoring the whole process, crude oil is heated in a furnace filled with the distillation process and separated into different hydrocarbons such as naphtha, kerosene, and diesel. The heavy compounds that cannot be distilled through atmospheric distillation are sent towards vacuum distillation, where the pressure is minimized.
  • Conversion Process: In this process, heavy components can be fractioned into light ones, forming multiple products such as gasoline, diesel, and jet fuel. This process can be done through three methods:
    • Catalytic Cracking: In this process, heavy fractions are broken into pieces and converted into lighter modules, passing through the catalyst and reaching high temperatures.
    • Hydrocracking: To improve product quality, hydrogen is added to this process, which is similar to catalytic cracking.
    • Coking: The vacuum residue is used in this process, turning it into lighter products while leaving behind solid coke.

To simplify this process, we use a zeolite catalyst, which is a new advanced technological process that we use in our crude oil refinery plant. It reduces energy consumption and increases the production of gasoline and diesel.

  • Hydrotreating: To improve the quality of fractions or to remove sulfur, nitrogen, and other types of impurities from the refinery streams, this process is usually employed. The whole mixture is passed over a catalyst at higher temperatures, converting sulfur into hydrogen sulfide. The modern technology in our refinery plant and facilities helps enhance catalyst activity and remove impurities at lower temperatures and pressures. AI-powered predictive facilities and machine learning algorithms constantly monitor the entire process to reduce maintenance costs.
  • Reforming and Blending: In the reforming process, naphtha is converted into high-octane gasoline components and aromatics, which are typically used in petrochemicals. By utilizing new technology, such as advanced catalysts and regeneration technologies, the modern catalyst becomes more resistant and lasts longer during regeneration cycles. The entire mixture then undergoes the blending process, and with the help of our blending optimization software, which has an AI-driven mechanism, it creates petroleum products such as gasoline, diesel, and jet fuel using various fraction methods.
  • Treatment of By-Products: This process is employed to reduce environmental pollution by recovering valuable by-products, such as sulfur, from the refining process. Our new Superclaus technology can remove impurities and recover sulfur up to 99.5%, which helps in reducing emissions.

Technological Specifications of our Crude Oil Refinery Plant in India:

We have attached below a technical specification sheet which will helps you for clarifying important technical aspects about our crude oil refinery:

Process Description Key Technologies Output Products Typical Operating Conditions
Crude Oil Desalting Removes salts, water, and suspended solids from crude oil before distillation. This protects downstream equipment from corrosion and fouling. • Electrostatic Desalters
• Chemical Demulsifiers
• Wash Water Injection Systems
• Desalted Crude Oil
• Brine (containing salts and water)
Temperature: 120-150°C; Pressure: 10-15 bar
Crude Oil Distillation Separates crude oil into various fractions such as naphtha, kerosene, diesel based on boiling points. • Atmospheric Distillation Unit (ADU)
• Vacuum Distillation Unit (VDU)
• Preheat Exchangers
• Gasoline
• Kerosene
• Diesel
• Heavy Gas Oils Residual Fuels
Temperature: ADU (~350°C); VDU (up to 400°C); Pressure: ADU (1-2 bar); VDU (10-20 mbar)
Conversion Process Upgrades heavy fractions into lighter, more valuable products like gasoline and diesel by cracking, coking, and other processes. • Fluid Catalytic Cracking (FCC)
• Hydrocracking (HC)
• Delayed Coking
• Visbreaking
• Gasoline
• Diesel
• LPG
• Coke
Temperature: FCC (~500°C); HC (350-450°C); Pressure: HC (100-200 bar)
Hydrotreating Removes sulfur, nitrogen, oxygen, and metals from various fractions by reacting them with hydrogen, improving product quality and meeting environmental regulations. • Hydrotreaters
• Hydrogen Supply Unit
• Catalysts (Molybdenum, Nickel, Cobalt)
• Low-sulfur fuels
• Hydrogen Sulfide (H₂S)
Temperature: 300-450°C; Pressure: 30-150 bar
Reforming and Blending Catalytic reforming converts low-octane naphtha into high-octane gasoline components. Blending combines different fractions to produce finished fuels (gasoline, diesel, jet fuel). • Catalytic Reformers (Platinum-based catalysts)
• Blending Equipment
• High-octane gasoline
• Reformate (aromatics, hydrogen)
Temperature: 500-550°C (Reforming); Pressure: 10-30 bar (Reforming)
Treatment of By-Products Processes by-products like sour gas, sulfur, and water, ensuring they are converted into useful products or disposed of safely, following environmental standards. • Amine Treating Unit
• Claus Sulfur Recovery Unit
• Sour Water Stripper
• Elemental Sulfur
• Treated Water
• Fuel Gas
Temperature: 250-300°C (Sulfur Recovery); Pressure: 1-5 bar

Benefits of using our crude oil refinery plant:

Being the best crude oil refinery manufacturers and suppliers in India, our plants are made with modern technology and automation processes, which improve the overall performance. Here we have briefly mentioned some benefits below:

  • Complex Distillation and Fractionation Process: It is an important process where the compounds can be separated out as per their boiling points. Our new technology, such as electrostatic desalting, helps distillate the process in multi-stage flash distillation and thermally integrated systems to minimize energy consumption.
  • Petrochemical Integration: Another capability of our crude oil refinery is to convert the crude oil fractions directly into the petrochemical feedstocks of ethylene, propylene, and benzene. Due to this modern technology, it increases versatility and profitability and is able to make products such as plastic, synthetic rubber, and other materials.
  • Energy Efficiency and Waste Heat Recovery: Our refinery plant and facilities use less energy for the whole working process and are also installed with the technology of using the remaining energy as a recovery system. This process can help with energy consumption and promote environmental sustainability. By reducing fuel use, it decreases greenhouse gas emissions.
  • Automation and Digital Control System: Our crude oil refinery plant is equipped with new modern technological aspects such as the Advanced Process Control System (ADC), which constantly monitors the whole process, including temperature monitoring, flow control, and mixing analysis. This process improves safety and minimizes human error.
Applications of our crude oil refinery plant:

Being the best oil and petroleum refinery plant suppliers and exporters in India, these plants are highly applicable to multiple industries and applications due to their advanced structures. We have mentioned below some applications, such as:

  • Gasoline Production for Vehicles
  • Diesel Fuel for Transportation
  • Jet Fuel for Aviation
  • Fuel Oil for Power Generation
  • Lubricants for Industrial Machinery
  • Petroleum Coke Production
  • Liquefied Petroleum Gas Production
  • Sulfur and Sulfuric Acid Production
  • Asphalt and Road Oil Production
  • Petroleum-Based Solvents Production
  • Waxes and Lubricants Production
  • Export of Refined Products

As former crude oil refinery plant manufacturers, suppliers and exporters in India, we at Attaquant Enterprises are dedicated to transforming the traditional way of crude oil processing through our modern technological crude oil refinery plant, which can simplify the whole process and increase productivity. The advanced mechanisms and smooth workflow can improve efficiency and allow you to work in multiple areas. Contact us today for more information!