Ethanol Distillery Plant Manufacturers in Hyderabad: Attaquant Enterprises Pvt. Ltd.

Attaquant Enterprises is a former ethanol distillery plant manufacturers, suppliers and exporter in Hyderabad. Due to the rising use of renewable energy, ethanol is a useful product that can be used as biomass fuel, and it reduces greenhouse gas emissions because the biomass used to make it absorbs carbon dioxide while growing.

Our distillery plants use advanced technologies to produce ethanol and alcohol from a range of sources, including grains, molasses, sugar syrup, beverages, and food waste. Constructed with high-quality stainless steel, these plants are built to last, and their smooth interior surfaces make cleaning and sanitization easy. The ethanol production process in our distilleries involves multiple steps, beginning with raw materials and ending with final purification. Below, we detail each step along with the many benefits they provide!

A detailed ethanol-forming procedure through our ethanol distillery plant:

As a former ethanol distillery plant manufacturer and supplier in Hyderabad, we have mentioned below a detailed overview of the procedure of making ethanol with our new technological ethanol distillery plant:

• Feedstock Preparation: In our ethanol distillery plant, we can utilize different raw materials such as corn, sugarcane, sorghum, and cassava. The chosen feedstock goes through fermentation to convert sugars, while starchy materials like corn need to be ground and liquefied first. Our state-of-the-art precision milling technology uses mechanical separation methods to grind the grains effectively, maximizing sugar extraction. The layout of our modern biorefineries is designed to support efficient ethanol production.
• Hydrolysis and Saccharification (Enzyme or Acid Treatment): Our next-generation enzymes for lignocellulosic biomass help break down the new enzymes, such as celluloses and hemicelluloses. Due to this simplifying process, the structure of lignocellulosic can be heated through steam to increase sugar yields for saccharification. In our ethanol starch process, this method is usually for converting complex carbohydrates such as starch and cellulose and making them into fermentable sugars such as glucose and xylose.
• Fermentation: In our ethanol distillery plants, we use a continuous fermentation system instead of traditional batch fermentation methods. This important step in ethanol production involves yeast and bacteria that convert sugars into ethanol, with microorganisms playing a vital role in the process. To save time and energy, we implement a simultaneous saccharification and fermentation method, which combines hydrolysis and fermentation into a single step, effectively breaking down starch into glucose.
• Distillation: This process is crucial for extracting ethanol from the distillation stage during ethanol production. After fermentation, the ethanol concentration is approximately 8–12%. To separate the ethanol from the water, we heat the mixture to around 78.37°C, while water boils at 100°C, allowing the ethanol to evaporate. Our advanced multi-pressure distillation system and membrane distillation techniques effectively separate the ethanol while minimizing energy consumption.
• Dehydration (Removing Residual Water): The vapor phase adoption method is used in our ethanol distillery plant, where the ethanol is passed through the absorption bed and removes the water vapor, allowing for more highly energy-efficient dehydration. Due to this overall process of distillation, the ethanol is 95-96% pure, and the remaining percentage is under water and being removed by the dehydration process.

Technical Specification of our ethanol distillery plant:

For more clarification about our distillation process, we have attached below a technical sheet where the technical data in included for increasing your performance in the applied applications:

Unique features and benefits of using our ethanol distillery plant:

As a former ethanol distillery plant suppliers and exporters in Hyderabad, our plant is made with pure raw materials and new technological updates that give higher performance in every inch, such as:

• Integrated Biorefineries: Our cutting-edge ethanol distilleries are integrated with biorefineries, enabling the production of various products from biomass and ethanol. These facilities can create valuable co-products such as chemicals and bio-plastics.
• Efficient Fermentation Technologies: Rather than using traditional batch fermentation, our ethanol distillery plants utilize continuous fermentation methods. This strategy improves ethanol production and allows energy to be reused across different operations, leading to higher overall output. It’s an ideal choice for large-scale industries.
• Advanced Control Systems: Our ethanol distillery plants are equipped with advanced control systems, including distributed control systems (DCS) and supervisory control and data acquisition (SCADA). These systems monitor the entire process to ensure optimal operational efficiency.
• Carbon Capture and Utilization (CCU): To support environmental sustainability, our ethanol distillery plants feature carbon capture and utilization (CCU) technologies. These systems transform emitted gases into useful products like fuel, chemicals, and building materials, promoting dual usage while complying with regulatory standards.

Applications of our ethanol grain milling plant:

Being a best ethanol distillery plant manufactures and suppliers in Hyderabad, our plant is highly demanding in the multiple industries due to its advanced technologies mechanisms. Here we have listed down some list of applications such as:

• Production of Bio-Based Chemicals and Plastics
• Industrial Ethanol for Various Chemical Applications
• Alcoholic Beverage Production (Spirits and Liqueurs)
• Ethanol-Based Solutions for De-Icing and Antifreeze
• Production of Ethyl Acetate for Use in Solvents
• Carbon Dioxide Recovery for Use in Carbonated Beverages
• Bioethanol Blending for Cleaner-Burning Fuels
• Distillers' Grains Used as Animal Feed
• Cosmetic and Personal Care Formulations
• Fuel-Grade Ethanol for Automotive Applications
• Pharmaceutical Manufacturing (Sanitizers and Solvents)
• Feedstock for Disinfectants and Hand Sanitizers

One of the best ethanol distillery plant manufacturers, suppliers and exporters in Hyderabad, we at Attaquant Enterprises are dedicated to reducing emissions and making eco-friendly and environmentally sustainable ethanol production through our ethanol distillery plant. These are equipped with advanced technological solutions internally, and pure quality raw materials are used externally for improving durability. This dual combination helps to increase the production and apply our ethanol distillery plant in multiple industries. Contact us today for more information!