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Autoclave Reactors Manufacturers in Pune: Attaquant Enterprises Pvt. Ltd.

Autoclave Reactors Manufacturers in Pune
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Attaquant Enterprises, a leading reactors and autoclave manufacturers, suppliers and exporters in Pune, are providing a high quality of reactors and autoclave which are usually used for performing reactions into high temperature for different purpose. The reactors are used for chemical reactions such as hydrogenation, oxidation and polymerization. These reactors can be able to work in 150°C to 500°C.

The autoclaves can sterilize items into higher pressure and perform high temperature reactions and able to work under higher pressure rates such as 50 to 350 bars. We have used a high quality of metals such as stainless steel (SS 316, SS 304), carbon steel, titanium and nickel alloys for more durability. Due to its overall functionality, our reactors and autoclaves are used in various applications such as chemical processing, pharmaceuticals, food and beverages and textile industries.

Our multiple types of reactors and autoclave:

As a former reactors and autoclave manufacturers and suppliers , we are offering a multiple types of reactors and autoclave which can be used in multiple industries. Here we have listed down some types such as:

  • High Pressure Autoclave Reactor: These autoclave reactors have a closed vessel that operates under high temperature and is designed for conducting chemical reactions in a controlled environment. They maintain temperature and pressure internally and are applicable in various areas such as chemical systems, material science, polymerization, and petrochemical processes. To improve durability, we use ceramic-lined reactors and special alloys such as Hastelloy C276, which are highly reactive materials.
  • Hydrothermal Autoclave Reactor: These reactors are specially designed to carry out hydrothermal synthetic processes and can handle reactions in aqueous solutions. They can operate under pressure rates of up to 100 bars and temperature ranges between 100°C and 300°C. The metal bodies are made with Teflon and PTFE, which resist acidic and basic solutions. Using water as a solvent allows for crystal growth and chemical transformations. We have integrated new technological innovations such as microwave-assisted hydrothermal synthesis, designed for rapid heating and shorter reaction times.
  • High Pressure Stirred Reactors: For achieving accurate homogeneous mixtures, our high-pressure stirred reactors are specially designed. These reactors are equipped with an agitator, and automation ensures proper mixing of reactants under high pressure and temperature conditions. The agitators are connected with high-quality magnetic drives and mechanical seals to prevent any leakage. They can operate under pressure rates of 500 bars and temperature ranges of 400°C. Due to their advanced mechanisms, they are suitable for polymerization, gas-liquid reactions, and supercritical fluid reactions.
  • Laboratory Stirred Reactors: These small-scale reactors are specially used for industrial applications or R&D purposes. Highly versatile, they handle testing and optimization of chemical reactions before scaling up. They allow control over temperature, pressure, and mixing speed, making them ideal for multiple applications such as kinetic studies, polymerization, and catalyst testing. With the integration of modern technology, these reactors feature a digital control system that monitors stirring speeds and mixing patterns.

Technical Specifications of our reactors and autoclave:

We have attached below a technical sheet for more guidance and clarification the mechanical process of our reactors and autoclave:

Parameter High Pressure Autoclave Reactor Hydrothermal Autoclave Reactor High Pressure Stirred Reactor Laboratory Stirred Reactor
Operating Pressure Up to 5000 psi (344 bar) Up to 3000 psi (206 bar) Up to 5000 psi (344 bar) Low to medium pressure (up to 2000 psi / 138 bar)
Operating Temperature 400°C to 600°C 200°C to 300°C 400°C to 500°C 150°C to 350°C
Volume Range 50 mL to 5 L 25 mL to 500 mL 50 mL to 10 L 100 mL to 5 L
Material of Construction Hastelloy, Inconel, Stainless Steel, Titanium Teflon-lined Stainless Steel, Inconel, Quartz Stainless Steel, Hastelloy Glass, Stainless Steel, Hastelloy
Stirring Mechanism Magnetic Drive, Mechanical Agitator Static (no stirring mechanism) Mechanical Stirring (high torque) Mechanical Agitator (with different impeller designs)
Heating Method External furnace, Electrical heating jacket External Oven or Electrical Jacket Electrical Heating Jacket, Mantle Electrical Heating or Heating Mantle
Sealing Type Bolted Flange Closure or Threaded Cap Threaded Screw Cap with Teflon Seal High Torque Magnetic Drive with Seals O-ring and flange sealing with quick lock systems
Pressure Monitoring Pressure Gauges, Rupture Discs, Pressure Transducer Integrated Pressure Gauge Pressure Gauge, Rupture Discs, Pressure Control Valves Pressure Gauge, Burst Discs
Scaling Options Bench-scale to Pilot-scale Limited to bench-scale Pilot-scale units available Bench-scale units only
Pressure Release Mechanism Automatic pressure relief system Manual pressure release valve Automated pressure release system Manual pressure relief valve

Some unique features and benefits of using reactors and autoclave:

Being a best reactors and autoclave suppliers and exporters , our all types autoclave rectors are made with modern technological functions which helps for improving the performance in every application. We have listed down some unique functions such as:

Unique Features Benefits New Technologies Used
High Pressure Operation Facilitates reactions that require high-pressure conditions. Our reactors and autoclaves have advanced pressure monitoring systems to ensure safe operations.
Temperature Control Precise temperature regulation for optimal reaction rates. Integrated with smart thermostats with AI-based predictive control for efficiency.
Corrosion Resistance Materials Prolongs reactor life, suitable for handling corrosive materials. Development of new alloy coatings and corrosion sensors.
Sealed Environment for Reactions Minimizes contamination, improving reaction purity. Advanced sealing technologies like high-performance gaskets.
Continuous Flow Capabilities Improves process efficiency and scalability. Integration with IoT for remote operation and real-time data.
Multiple Safety Layers Reduces risks associated with high-pressure, high-temperature reactions. Use of predictive analytics to anticipate and prevent failures.
Batch or Continuous Processing Offers flexibility in production modes to meet specific demands. AI-driven process control for optimized batch-to-continuous switching.
Monitoring & Automation Systems Allows for precise control, enhancing productivity and safety. Machine learning-based systems for predictive maintenance.
Compact Design Saves space in industrial environments without sacrificing output. Miniaturization through modular design concepts.
Applications of our Reactors and Autoclave:

Being a dominant reactors and autoclave suppliers and dealers in Pune, our autoclave reactors are used in multiple areas due to its advanced technological innovation. We have listed down some list of applications such as:

Reactors :

  • Petrochemical production and refining processes
  • Pharmaceutical synthesis and drug formulation
  • Polymerization for plastic manufacturing
  • Biochemical reactions in fermentation processes
  • Waste treatment and recycling operations
  • Catalytic converters in the automobile industry

Autoclave:

  • Sterilization of medical instruments and tools
  • Curing composite materials in aerospace
  • Laboratory sterilization for research purposes
  • Autoclaving of culture media and samples
  • Preparation of dental materials and equipment
  • Food preservation and canning processes

One of the best reactors and autoclave manufacturers, suppliers and exporters in Pune, we as Attaquant Enterprises are providing new technologically manufactured autoclave reactors. These are combined with advanced mechanisms and strong quality of outer materials which gives higher performance and improves productivity in every industry. Due to its smooth functionality and flexibility, these are used in multiple applications. Contact us today for more information!