whatsapp call call
Ethanol Distillery Plant
  • Home
  • >
  • Ethanol Distillery Plant

Ethanol Distillery Plant Manufacturers in ETHIOPIA: Attaquant Enterprises Pvt. Ltd.

Ethanol Distillery Plant Manufacturers in ETHIOPIA
enquire-now
whatsapp-now

Attaquant Enterprises is a former ethanol distillery plant manufacturers, suppliers and exporter in Ethiopia. With the increasing adoption of renewable energy, ethanol has become an important product that serves as a biomass fuel. It helps lower greenhouse gas emissions since the biomass used to produce ethanol absorbs carbon dioxide as it grows.

Our distillery plants leverage advanced technology to efficiently produce ethanol and alcohol from a variety of sources, including grains, molasses, sugar syrup, beverages, and food waste. Constructed from high-quality stainless steel, these plants are designed for durability, featuring smooth interior surfaces that facilitate easy cleaning and sanitizing.The ethanol production process in our distilleries involves several crucial steps, from sourcing raw materials to final purification. Each step has been meticulously outlined to highlight the numerous benefits of our efficient production methods.

A detailed ethanol-forming procedure through our ethanol distillery plant:

As a former ethanol distillery plant manufacturer and supplier in Ethiopia, we have mentioned below a detailed overview of the procedure of making ethanol with our new technological ethanol distillery plant:

  • Feedstock Preparation: Multiple types of raw materials can be used in our ethanol distillery plant, including corn, sugarcane, sorghum, and cassava. The chosen feedstock is processed into sugars through fermentation methods, while starchy materials like corn undergo grinding and liquefaction. Our advanced precision milling technology employs mechanical separation techniques for grain grinding, maximizing sugar extraction. The modern biorefineries are designed to optimize ethanol production.
  • Hydrolysis and Saccharification (Enzyme or Acid Treatment): Our next-generation enzymes for lignocellulosic biomass are engineered to break down components such as cellulose and hemicellulose. This streamlined process involves heating the lignocellulosic structure with steam, enhancing sugar yields during saccharification. In our ethanol starch process, this method effectively converts complex carbohydrates like starch and cellulose into fermentable sugars, including glucose and xylose.
  • Fermentation: Our ethanol distillery plants utilize a continuous fermentation system, moving beyond traditional batch fermentation methods. This crucial step in ethanol production involves yeast and bacteria that convert sugars into ethanol. We also employ microorganisms for ethanol fermentation. To save time and energy, our ethanol distillery integrates simultaneous saccharification and fermentation, combining hydrolysis and fermentation into a single unit, enabling efficient breakdown of starch into glucose.
  • Distillation: Distillation is essential for ethanol production, separating ethanol from the fermentation byproducts. After fermentation, ethanol concentration is typically around 8–12%. To collect ethanol as vapor, it is heated to approximately 78.37°C, while water reaches 100°C. Our advanced multi-pressure distillation system and membrane distillation technology efficiently separate ethanol, significantly reducing energy consumption throughout the process.
  • Dehydration (Removing Residual Water): In our ethanol distillery plant, we utilize a vapor phase adoption method, where ethanol passes through an absorption bed to effectively remove water vapor. This innovative approach allows for highly energy-efficient dehydration. As a result of this comprehensive distillation process, the produced ethanol achieves a purity level of 95-96%, with the remaining percentage consisting of water, which is subsequently eliminated through dehydration.

Technical Specification of our ethanol distillery plant:

For more clarification about our distillation process, we have attached below a technical sheet where the technical data in included for increasing your performance in the applied applications:

Parameter Feedstock Preparation Hydrolysis and Saccharification Fermentation Distillation Dehydration
Feedstock Sugarcane, Corn, or Cellulosic Biomass Pre-treated Lignocellulosic biomass or starch-rich materials Glucose or other fermentable sugars Fermented wash/mash Ethanol-water mixture
Temperature Ambient (25-40°C), varies based on pre-treatment 45°C - 60°C (Enzymatic saccharification) 30°C - 35°C for yeast 80°C - 105°C 130°C - 180°C
Pressure 1-1.2 bar 1-2 bar 1 bar 1-3 bar 2-5 bar
Flow Rate Varies based on feedstock (solid flow rates of 50-500 tons/day) Liquor flow rates of 100-1000 L/hour, slurry flow rates for cellulase activity Flow rate controlled based on fermenter size, e.g., 200-5000 L/hour fermentation broth Ethanol vapor flow rate of 1000-10,000 kg/hour Ethanol vapor flow rates of 1000-8000 kg/hour depending on sieve unit size
Retention Time 1-2 hours (mechanical shredding) or 5-30 minutes 24-48 hours depending on feedstock and enzyme activity 24-72 hours fermentation depending on organism and sugar concentration Several minutes to hours depending on column efficiency 30-60 minutes
Energy Requirements Mechanical power for grinding (0.5-5 kWh/ton) or thermal power for steam explosion 2-6 GJ/ton of biomass Energy for maintaining fermentation temperature (low energy consumption, typically 0.1-0.3 GJ/ton of product) Steam consumption: 3-5 kg of steam per liter of ethanol produced Energy for sieve or PSA drying, ~1-3 kWh/100 liters of ethanol

Unique features and benefits of using our ethanol distillery plant:

As a former ethanol distillery plant suppliers and exporters in Ethiopia, our plant is made with pure raw materials and new technological updates that give higher performance in every inch, such as:

  • Integrated Biorefineries: Our cutting-edge ethanol distillery plants are integrated with biorefineries, enabling the production of various products derived from biomass and ethanol. These facilities can create valuable co-products, such as chemicals and bioplastics.
  • Carbon Capture and Utilization (CCU): To support environmental sustainability, our ethanol distillery plants feature carbon capture and utilization (CCU) technologies. These systems convert emitted gases into fuels, chemicals, and building materials, promoting dual use and helping to meet regulatory standards.
  • Sustainability Initiatives: We prioritize sustainability by utilizing renewable energy sources in our distillation process, further reducing our environmental footprint and promoting energy conservation.
  • Efficient Fermentation Techniques: Our plants employ continuous fermentation methods instead of traditional batch processes. This approach enhances ethanol production and allows for energy reuse from previous operations, making it an excellent choice for large-scale industries.
  • Customizable Production Lines: Our distillery plants can be tailored to meet specific production needs, providing flexibility in processing different raw materials and adapting to market demands.
  • Advanced Monitoring Systems: Our ethanol distillery plants incorporate sophisticated monitoring systems, including distributed control systems (DCS) and supervisory control and data acquisition (SCADA). These systems ensure operational efficiency by overseeing the entire production process.
Applications of our ethanol grain milling plant:

Being a best ethanol distillery plant manufactures and suppliers in Ethiopia, our plant is highly demanding in the multiple industries due to its advanced technologies mechanisms. Here we have listed down some list of applications such as:

  • Fuel-grade ethanol production for transportation
  • Manufacturing of spirits and liquors for alcoholic beverages
  • Pharmaceuticals for producing solvents and sanitizers
  • Creation of bio-based chemicals and bioplastics
  • Industrial ethanol for various chemical applications
  • Production of feedstock for hand sanitizers and disinfectants
  • Generation of distillers' grains for livestock feed
  • Recovery of carbon dioxide for beverage carbonation
  • Formulations for cosmetics and personal care products
  • Production of ethyl acetate used in various solvents
  • Bioethanol blending for cleaner-burning fuels
  • Development of ethanol-based antifreeze and de-icing products
  • Utilization in biogas production for renewable energy
  • Use in food preservation for extending shelf life

One of the best ethanol distillery plant manufacturers, suppliers and exporters in Ethiopia, At Attaquant Enterprises, we are committed to minimizing emissions and promoting eco-friendly, sustainable ethanol production with our ethanol distillery plant. Our facility features advanced technology and is built with high-quality raw materials, ensuring durability and efficiency. This powerful combination boosts production capacity and makes our ethanol distillery suitable for a wide range of industries. Reach out to us today for more details!