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Attaquant Enterprises is a former ethanol distillery plant manufacturers, suppliers and exporter in Dubai. Due to the rising use of renewable energy, ethanol is a useful product that can be used as biomass fuel, and it reduces greenhouse gas emissions because the biomass used to make it absorbs carbon dioxide while growing.
Our distillery plants are made with advanced technologies that produce ethanol and alcohol from a variety of sources, including grains, molasses, sugar syrup, beverages and food waste. These are made with high-quality stainless steel for improving durability, and the smooth surface of the interiors makes it easy to clean and sanitize. Producing ethanol in the ethanol distilleries goes through several processes and sourcing from raw materials to the final purification process. We have listed down each step in detail and also its multiple benefits!
As a former ethanol distillery plant manufacturer and supplier in Dubai, we have mentioned below a detailed overview of the procedure of making ethanol with our new technological ethanol distillery plant:
For more clarification about our distillation process, we have attached below a technical sheet where the technical data in included for increasing your performance in the applied applications:
| Process Step | Feedstock Preparation | Hydrolysis and Saccharification | Fermentation | Distillation | Dehydration |
|---|---|---|---|---|---|
| Feedstock | Sugarcane, Corn, or Cellulosic Biomass | Pre-treated Lignocellulosic biomass or starch-rich materials | Glucose or other fermentable sugars | Fermented wash/mash | Ethanol-water mixture |
| Temperature | Ambient (25-40°C), varies based on pre-treatment | 45°C - 60°C (Enzymatic saccharification) | 30°C - 35°C for yeast | 80°C - 105°C | 130°C - 180°C |
| Pressure | 1-1.2 bar | 1-2 bar | 1 bar | 1-3 bar | 2-5 bar |
| Flow Rate | Varies based on feedstock (solid flow rates of 50-500 tons/day) | Liquor flow rates of 100-1000 L/hour, slurry flow rates for cellulase activity | Flow rate controlled based on fermenter size, e.g., 200-5000 L/hour fermentation broth | Ethanol vapor flow rate of 1000-10,000 kg/hour | Ethanol vapor flow rates of 1000-8000 kg/hour depending on sieve unit size |
| Retention Time | 1-2 hours (mechanical shredding) or 5-30 minutes | 24-48 hours depending on feedstock and enzyme activity | 24-72 hours fermentation depending on organism and sugar concentration | Several minutes to hours depending on column efficiency | 30-60 minutes |
| Energy Requirements | Mechanical power for grinding (0.5-5 kWh/ton) or thermal power for steam explosion | 2-6 GJ/ton of biomass | Energy for maintaining fermentation temperature (low energy consumption, typically 0.1-0.3 GJ/ton of product) | Steam consumption: 3-5 kg of steam per liter of ethanol produced | Energy for sieve or PSA drying, ~1-3 kWh/100 liters of ethanol |
As a former ethanol distillery plant suppliers and exporters in Dubai, our plant is made with pure raw materials and new technological updates that give higher performance in every inch, such as:
Being a best ethanol distillery plant manufactures and suppliers in Dubai, our plant is highly demanding in the multiple industries due to its advanced technologies mechanisms. Here we have listed down some list of applications such as:
One of the best ethanol distillery plant manufacturers, suppliers and exporters in Dubai, we at Attaquant Enterprises are dedicated to reducing emissions and making eco-friendly and environmentally sustainable ethanol production through our ethanol distillery plant. These are equipped with advanced technological solutions internally, and pure quality raw materials are used externally for improving durability. This dual combination helps to increase the production and apply our ethanol distillery plant in multiple industries. Contact us today for more information!