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Crude Oil Refinery Plant Manufacturers in Hyderabad: Attaquant Enterprises Pvt. Ltd.

Crude Oil Refinery Plant Manufacturers in Hyderabad
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Attaquant Enterprises is a leading crude oil refinery plant manufacturers, suppliers and exporters in Hyderabad. We are providing a new technological crude oil refinery plant, which is also known as a petroleum refinery, an industrial plant that breaks down crude oil into various products such as gasoline, diesel, jet fuel, asphalt, heating oil, kerosene, liquefied petroleum gas and petroleum naptha.

Crude oil is processed using different methods to create products used in transportation, heating, road construction, and electricity generation. Our refineries are designed to handle various types of crude oil, classified by API gravity and sulfur content, from light to extra heavy and sulfur levels from Class A to Class D. These advanced refineries efficiently produce petroleum products and supply feedstock for petrochemical plants.

A detailed description of how our crude oil refinery plant works in Hyderabad:

As former petroleum refining process manufacturers and suppliers in Hyderabad, our crude oil refinery plant is equipped with new technological innovation and works with smooth mechanisms. Here we have listed down some working processes:

  • Crude Oil Desalting: Raw crude oil contains impurities like salts, water, and sediments that can affect its performance and reduce efficiency. Our new electrostatic desalting technology uses high-voltage electrostatic fields to separate oil from water droplets. The crude oil is mixed with fresh water and heated before being sent to a vessel where the salt and other impurities dissolve. This method efficiently removes impurities while using less water.
  • Crude Oil Distillation (Atmospheric and Vacuum Distillation): Crude oil can be separated into different fractions based on their boiling points. With the help of advanced technology like the Advanced Process Control System (APC), new sensors, and machine learning techniques monitor the entire process. In this method, crude oil is heated in a furnace during distillation, separating it into various hydrocarbons such as naphtha, kerosene, and diesel. Heavier compounds that can’t be separated through atmospheric distillation are directed to vacuum distillation, where the pressure is reduced.
  • Conversion Process: In this process, the heavy components can be fractioned into light ones and able to form multiple products such as gasoline, diesel, and jet fuel. This process can be done through three methods:
    • Catalytic Cracking: In this process, the heavy fractions are broken into pieces and converted into lighter modules, passing through the catalyst at high temperatures.
    • Hydrocracking: To improve the quality of products, hydrogen is added to these processes, and it is similar to catalytic cracking.
    • Coking: The vacuum residue is used in this process, turning them into lighter products and leaving behind the solid coke. To simplify this process, we use a zeolite catalyst, which is a new advanced technological process that we use in our crude oil refinery plant. It reduces energy consumption and increases the production of gasoline and diesel.
  • Hydrotreating: This process is widely used to improve the quality of refinery streams by removing impurities like sulfur and nitrogen. The mixture passes over a catalyst at high temperatures, converting sulfur into hydrogen sulfide. Our refinery’s advanced technology enhances catalyst performance, allowing impurities to be removed at lower temperatures and pressures. Predictive tools and machine learning monitor the process, helping to reduce maintenance costs.
  • Reforming and Blending: In the reforming process, naphtha is transformed into high-octane gasoline components and aromatics, which are key ingredients in petrochemicals. The advanced catalysts and regeneration technologies have improved, making modern catalysts more durable and able to handle longer regeneration cycles. After the reforming process, the mixture is sent for blending. Our blending optimization software helps produce petroleum products like gasoline, diesel, and jet fuel using various fractionation methods.
  • Treatment of By-Products: To reduce environmental pollution, this process is used for recovering valuable by-products such as sulfur from the refining process. Our new Superclaus technology can remove impurities and recover sulfur up to 99.5%, which helps reduce emissions.

Technological Specifications of our Crude Oil Refinery Plant:

We have attached below a technical specification sheet which will helps you for clarifying important technical aspects about our crude oil refinery:

Process Description Key Technologies Output Products Typical Operating Conditions
Crude Oil Desalting Removes salts, water, and suspended solids from crude oil before distillation. This protects downstream equipment from corrosion and fouling. • Electrostatic Desalters
• Chemical Demulsifiers
• Wash Water Injection Systems
• Desalted Crude Oil
• Brine (containing salts and water)
Temperature: 120-150°C; Pressure: 10-15 bar
Crude Oil Distillation Separates crude oil into various fractions such as naphtha, kerosene, diesel based on boiling points. • Atmospheric Distillation Unit (ADU)
• Vacuum Distillation Unit (VDU)
• Preheat Exchangers
• Gasoline
• Kerosene
• Diesel
• Heavy Gas Oils
• Residual Fuels
Temperature: ADU (~350°C); VDU (up to 400°C); Pressure: ADU (1-2 bar); VDU (10-20 mbar)
Conversion Process Upgrades heavy fractions into lighter, more valuable products like gasoline and diesel by cracking, coking, and other processes. • Fluid Catalytic Cracking (FCC)
• Hydrocracking (HC)
• Delayed Coking
• Visbreaking
• Gasoline
• Diesel
• LPG
• Coke
Temperature: FCC (~500°C); HC (350-450°C); Pressure: HC (100-200 bar)
Hydrotreating Removes sulfur, nitrogen, oxygen, and metals from various fractions by reacting them with hydrogen, improving product quality and meeting environmental regulations. • Hydrotreaters
• Hydrogen Supply Unit
• Catalysts (Molybdenum, Nickel, Cobalt)
• Low-sulfur fuels
• Hydrogen Sulfide (H₂S)
Temperature: 300-450°C; Pressure: 30-150 bar
Reforming and Blending Catalytic reforming converts low-octane naphtha into high-octane gasoline components. Blending combines different fractions to produce finished fuels (gasoline, diesel, jet fuel). • Catalytic Reformers (Platinum-based catalysts)
• Blending Equipment
• High-octane gasoline
• Reformate (aromatics, hydrogen)
Temperature: 500-550°C (Reforming); Pressure: 10-30 bar (Reforming)
Treatment of By-Products Processes by-products like sour gas, sulfur, and water, ensuring they are converted into useful products or disposed of safely, following environmental standards. • Amine Treating Unit
• Claus Sulfur Recovery Unit
• Sour Water Stripper
• Elemental Sulfur
• Treated Water
• Fuel Gas
Temperature: 250-300°C (Sulfur Recovery); Pressure: 1-5 bar

Benefits of using our crude oil refinery plant:

Being the best crude oil refinery manufacturers and suppliers in Hyderabad, our plants are made with modern technology and automation processes, which improve the overall performance. Here we have briefly mentioned some benefits below:

  • Automation and Digital Control System: Our refinery is equipped with cutting-edge technology, including the Advanced Process Control System (APC), which continuously monitors processes like temperature, flow, and mixing. This system improves safety and reduces the chances of human error.
  • Complex Distillation and Fractionation Process: This essential process separates compounds based on their boiling points. Our advanced technology, such as electrostatic desalting, enhances distillation efficiency through multi-stage flash processes and thermally integrated systems, lowering energy consumption.
  • Energy Efficiency and Waste Heat Recovery: Our refinery operates with reduced energy usage by incorporating technology that recovers waste heat, minimizing fuel consumption and lowering greenhouse gas emissions. This contributes to better environmental sustainability.
  • Petrochemical Integration: Our refinery is designed to convert crude oil fractions directly into petrochemical feedstocks like ethylene, propylene, and benzene. This integration increases flexibility and profitability, enabling the production of products such as plastics, synthetic rubber, and other materials.
Applications of our crude oil refinery plant:

Being the best oil and petroleum refinery plant suppliers and exporters in Hyderabad, these plants are highly applicable to multiple industries and applications due to their advanced structures. We have mentioned below some applications, such as:

  • Production of sulfur and sulfuric acid
  • Jet fuel for aviation
  • Manufacturing petroleum-based solvents
  • Production of waxes and lubricants
  • Diesel fuel for transportation
  • Exporting refined products
  • Gasoline for vehicles
  • Liquefied petroleum gas production
  • Fuel oil for power generation
  • Lubricants for industrial equipment
  • Production of asphalt and road oil
  • Production of petroleum coke

As former crude oil refinery plant manufacturers, suppliers and exporters in Hyderabad, we at Attaquant Enterprises are dedicated to transforming the traditional way of crude oil processing through our modern technological crude oil refinery plant, which can simplify the whole process and increase productivity. The advanced mechanisms and smooth workflow can improve efficiency and allow you to work in multiple areas. Contact us today for more information!