A Curcumin Extraction Plant is designed to extract
curcumin, the active compound found in turmeric (Curcuma longa), which is known for
its anti-inflammatory, antioxidant, and potential health benefits. The extraction
process typically involves separating curcumin from turmeric rhizomes or turmeric
powder using various extraction methods. The plant setup includes equipment for
preprocessing, extraction, separation, and purification.
Key Components and Equipment
1. Raw Material Handling:
- Turmeric Storage : Facilities for
storing turmeric rhizomes or powder before processing.
- Feed Preparation : Equipment for
cleaning, grinding, or milling turmeric rhizomes into a powder if necessary.
2. Extraction Equipment
- Extraction Vessel :The main
equipment where the extraction of curcumin takes place. This can be a batch or
continuous extractor, depending on the process used.
- Solvent Extraction System :
Involves using solvents like ethanol, acetone, or hexane to extract curcumin.
This system includes solvent tanks, pumps, and extraction columns.
- Supercritical Fluid Extraction (SFE)
: An alternative method using supercritical CO₂ to extract
curcumin. Requires high-pressure vessels and CO₂ pumps.
3. Separation and Filtration:
- Filtration Units: Used to remove
solid residues from the extract. Types include centrifuges, filter presses, or
membrane filters.
- Centrifuges: Separates
curcumin-rich liquid from the residual solid material.
4. Evaporation and Concentration:
- Evaporators: Concentrate the
curcumin extract by removing excess solvent. Types include rotary evaporators or
falling film evaporators.
5. Purification:
- IPA Distillation Columns: Used for
purifying curcumin from other compounds. Methods include column chromatography,
high-performance liquid.
6. Drying:
- Drying Equipment: Removes residual
solvents and water from the purified curcumin extract. Types include spray
dryers or vacuum dryers.
7. Control and Monitoring Systems:
- Instrumentation and Control:
Includes sensors, control panels, and software for monitoring and controlling
the extraction process parameters.
8. Waste Management:
- Waste Treatment: Facilities for
handling and treating waste generated during the extraction process, including
spent solvents and solid residues.
- Grinding: Mill turmeric rhizomes
into a fine powder to increase the surface area for extraction.