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Used Oil Recycling Plant Manufacturers in Mumbai: Attaquant Enterprises Pvt. Ltd

Used oil recycling plant Manufacturers in Mumbai
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Attaquant Enterprises, leading used oil recycling plant manufacturers, suppliers and exporters in Mumbai. We offer the best quality of waste oil recycling plant, which is also known as waste oil refinery, where it converts the used oil into new products or fuels through the multiple types of processing methods such as degassing, separation, distillation and extraction.

Our process promotes environmental sustainability by maintaining an eco-friendly design while providing cost-effective solutions. Our waste oil recycling machines utilize advanced technology that combines improved distillation systems with energy-efficient techniques. Let's take a closer look at the different methods we employ to recycle used oil, the specific advantages they offer, and the various applications they support!

Detailed process description of our used oil recycling plant in Mumbai:

Being the best-used engine oil recycling plant manufacturers and suppliers in Mumbai, we focus on every processing step to get pure and high-quality oil in the end. Here we have listed down the process in detail:

    1. Collection and Pre-treatment: It is a primary process of our used oil recycling plant and can be done in two initial processes, such as:

  • Collection: We gather used oil from various places, including automotive service centers, industrial plants, and homes. The oil is typically stored in large tanks or containers to allow the water to settle out in the first stage.
  • Pre-treatment: The collected oil is pre-filtered to remove solids before moving on to the next stage. Large debris and solid contaminants are separated in the initial large tanks.
 

    2. Dehydration: To improve the purity and make further processes easier, the combination goes for the heating procedure and is done in two processes, such as:

  • Heating: The pre-treated oil is heated to a temperature between 80°C and 120°C, and due to its higher temperature, it can separate the water and light hydrocarbons without causing thermal cracking of the oil.
  • Vacuum Dehydration: To enhance the purity, a vacuum is applied to the heated oil, reducing the boiling point of water and light hydrocarbons; the vapors are condensed and collected separately.
 

    3. Centrifugation: Centrifugation is an essential step in the process. Here, the dehydrated oil is spun at high speeds, which helps separate any leftover water, sludge, and fine particles. This process can be repeated multiple times until the oil is thoroughly purified.

 

    4. Distillation: It is one of the important steps for purifying the oil and separating unwanted liquids from the oil. The process can be done through various steps such as:

  • Vacuum Distillation: After centrifugation, the oil goes through distillation and is heated under a vacuum to lower its boiling point. This helps separate unwanted compounds. The process splits the oil into two parts: light fractions and heavy fractions.
  • Residue Handling: The collected heavy oil residue is distilled into column sections. This fraction is not used for lubricants but can be used as fuel for recovery systems in industrial areas.
 

    5. Hydrotreating: For improving the overall structure of the oil and enhancing impurities, hydrotreating is a necessary process and can be done in two processes, such as:

  • Hydrogen Treatment: The base oil from the distillation process goes to hydrotreating, where it is treated with hydrogen under high pressure and temperature, using a catalyst. This step eliminates unwanted compounds such as sulfur, nitrogen, and other impurities, while also enhancing the oil’s color and odor.
  • Separation: The oil is separated from the hydrogen-rich gas stream and goes back to the next process. The separation process improves the overall method and makes further processing easier.
 

    6. Clay Treatment or Adsorption: To eliminate impurities like color bodies, trace metals, and oxidation products from the hydrotreated oil, it is passed through clay or bleaching earth. After that, the oil is filtered to remove any remaining absorbent particles. This process enhances the oil's overall quality, appearance, and performance.

Technical Specifications of our used oil recycling plant in Mumbai:

We have mentioned below a brief technical features of our waste oil recycling machine which will guide you in depth:

Parameter Collection and Pre-treatment Dehydration Centrifugation Distillation Hydrotreating Clay Treatment or Adsorption
Purpose Collects and removes large contaminants and water. Removes water and light hydrocarbons. Separates fine particles and emulsified water from oil. Separates base oil fractions from contaminants and additives. Reduces sulfur, nitrogen, and other impurities in the oil. Removes final traces of impurities and colors.
Operating Conditions Ambient to mild temperatures and pressures. 120-180°C 70-90°C 300-400°C 200-350°C 80-100°C
By-products Large particulates, sludge, and free water. Water vapor and light hydrocarbons. Separated fine solids and water emulsion. Light distillates and heavy residues. Hydrogen sulfide (H₂S), ammonia, and by-product gases. Spent clay or adsorbent materials.
Energy Requirements Low, mainly for pumps and basic filtration. Moderate, for heating oil to desired temperature. Moderate, for operating centrifuges. High, for heating and maintaining vacuum. High, for maintaining temperature and pressure in reactors. Low to moderate, for heating and column operation.

Features and Benefits of using our used oil recycling plant:

As former used oil recycling plant suppliers and exporters in Mumbai, we have used an advanced technological process in our waste oil recycling machine for smooth processing and providing excellent output such as:

Feature Description Benefit Technological Updates Description of Updates
Environmentally Friendly Our waste oil recycling plant helps reduce pollution by recycling used oil instead of allowing it to be improperly disposed of. It minimizes environmental impact and promotes sustainability. Advanced Filtration Systems The integration of new technology enhances the filtration process, making it more efficient at removing contaminants.
Cost Savings Recycled oil is cheaper to produce compared to refining new oil. Our used oil recycling plant reduces operational costs and dependency on crude oil. Energy-efficient Heating Systems Utilizes new energy-efficient burners and heat exchangers.
Resource Conservation Our oil recycling plant recovers valuable base oils and additives so they can be reused. It helps to conserve natural resources. Automated Monitoring and Control Real-time monitoring with AI for process optimization.
Waste Reduction Converts waste oil into reusable products, reducing landfill and waste incineration. Decreases overall waste production. Vacuum Distillation Technology Improved distillation under low pressure for better yield.
Compliance with Regulations Our waste oil treatment plant complies with environmental and safety regulations for managing waste. Avoids legal issues and potential fines. Catalytic Hydrotreating New catalysts reduce sulfur and impurities more effectively.
Applications of our used oil recycling plant:

Being one of the top used engine oil recycling plant manufactures and suppliers in Mumbai, our waste oil recycling machine is highly used in multiple applications such as:

  • Creation of Re-refined Base Oils
  • Blending with Marine Fuels for Bunkering
  • Production of Diesel-like Alternative Fuels
  • Transformers Oil Recovery and Reuse
  • Manufacturing of Industrial Lubricants
  • Power Generation in Industrial Heating Systems
  • Production of Asphalt and Bituminous Materials
  • Feedstock for Petrochemical Manufacturing
  • Fuel Supply for Cement Plants and Furnaces
  • Development of Hydraulic and Gear Lubricants
  • Utilization in Waste-to-Energy Facilities
  • Creation of Metalworking Fluid Products

As a former used oil recycling plant manufacturers, suppliers and exporters in Mumbai, we as Attaquant Enterprises are committed to improving and maintaining the environmental sustainability of our waste oil recycling plant. These are made with new advanced technological updates for smoother processing and getting higher results. Contact us today for information!