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Evaporation Plant Manufacturers in Chennai: Attaquant Enterprises Pvt. Ltd.

Evaporation Plant Manufacturers in Chennai
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Attaquant Enterprises, leading evaporation plant manufacturers, suppliers and exporters in Chennai, are offering a wide range of evaporation plants that are made with new technological updates and advanced working structures. Our evaporation plant is usually used for removing the water or solvent from the substances through evaporation and is commonly used in the food and beverage industry and chemical industries.

The cutting-edge hybrid evaporators and improved distribution systems enhance productivity in a variety of industries. They can concentrate liquids, create powdered products, separate clean water from wastewater, and extract solvents from oils. Let’s take a closer look at the different types of evaporation plants we provide, along with their benefits, applications, and distinctive features!

Out of multiple types of evaporation plants:

As a former evaporation plant manufacturers and suppliers in Chennai, we are offering multiple types of evaporation plants that can be used in various industries as per requirements. Here we have briefly mentioned below the working principle of each type:

  • Falling Film Evaporators: In this evaporator design, the liquid travels through a thin layer within vertical tubes that are connected to the inner surface of the evaporator. The thin film flows downward under the force of gravity. The outer surface of the tubes is heated from either the outside or the inside with steam, which causes the liquid film to evaporate. This method is especially beneficial for heat-sensitive liquids, such as dairy products, sugar, pharmaceutical drugs, and various solvents.
  • Rising Film Evaporator: In our rising film evaporator, the liquid is stored in the lower tubes and can be raised when heat is given to the liquid and vapor rises towards the upper walls. A thin film is created in the upper wall, and the vapor ensures better heat transfer as the liquid boils and evaporates. The high efficiency of heat exchangers is connected to our rising-film evaporators, which have finned tubes with a longer surface area for effective evaporation. Due to their functions, these are highly applied in the pulp and paper industry, food processing, and pharmaceuticals.
  • Forced Circulation Evaporators: In this evaporator plant, turbines or an external pump are used to pressurize the liquid, allowing it to flow through the heat exchangers at high speeds, which enhances heat transfer. The pressurized liquid is circulated multiple times, while evaporation occurs in a separate flash chamber. The system includes high-efficiency circulation pumps that provide greater power while consuming less energy. Additionally, these evaporators are equipped with anti-scaling coatings, such as PTFE and ceramic, which help extend their lifespan.
  • Wiped Film Evaporator (WFE): This evaporation plant features rotating wiper systems that evenly distribute the liquid and vaporize it into a thin film. The high-speed wiper systems have roller blades that help maintain a thin and uniform film even at higher rotational speeds. The internal structure of these evaporators includes vacuum systems, which keep the temperature low and protect sensitive materials. They are used in thermal separation of temperature-sensitive or viscous products, distillation of essential oils, and chemical processing of high-purity solvents.
  • Agitated Thin Film Evaporator (ATFE): These evaporators are similar to wiped film evaporators, but instead of using a wiper, they feature high-speed agitators. These agitators distribute the liquid evenly across a heated surface, creating uniform motion through the forces they generate. They can also handle solid materials. The agitators are often made from ceramics or coated with Teflon, enhancing the durability of the evaporators. These plants are commonly used in industries such as polymers, polymer resins, and pharmaceuticals.
  • Multiple Effect Evaporators (MEE): These evaporators are designed to minimize energy consumption by using the vapor produced in one stage as the heating medium for the next. As the process continues, the boiling point of the vapor decreases, making evaporation easier. This approach allows for efficient heat transfer between different processes, saving both energy and time. Our modern multi-effect evaporators (MEE) utilize technologies like mechanical vapor recompression (MVR) and thermal vapor recompression (TVR) to improve performance. They are used in various industries, including sugar production, pulp and paper manufacturing, and wastewater treatment.

Technical Features of our Evaporation Plant :

We have attached below a technical sheet of evaporation plant and its multiple types which gives a more clarification about technical information which helps for increasing the performance:

Parameter Falling Film Evaporator Rising Film Evaporator Forced Circulation Evaporator Wiped Film Evaporator (WFE) Agitated Thin Film Evaporator (ATFE) Multiple Effect Evaporator (MEE)
Heat Transfer Coefficient High due to thin film and short path Moderate to high, enhanced by vapor velocity Moderate, enhanced by forced circulation and turbulence High due to continuous wiping action and thin film Very high due to shear force and agitation High across stages, but depends on vapor reuse efficiency
Residence Time Very short Short Longer due to recirculation Very short due to thin film formation Very short, optimized for heat-sensitive products Varies, longer overall due to multiple stages
Operating Temperature Range Low to moderate (40°C to 120°C) Moderate (50°C to 150°C) High (up to 200°C) Low to moderate (30°C to 120°C) Low to moderate (30°C to 150°C) Moderate to high
Suitable for High Viscosity No No Yes Yes Yes No, unless pre-treated
Fouling/Scaling Resistance Moderate, depending on fluid Moderate High resistance due to turbulence High resistance due to continuous wiping action Very high due to mechanical agitation Depends on liquid and process design, but scaling can be managed
Footprint Compact Compact Large due to recirculation systems Compact Compact Large due to multiple stages and auxiliary equipment

Multiple types of features and benefits of using our evaporation plant:

As a leading evaporation plant suppliers and exporters in Chennai, our all kinds of plants are installed with new technological innovations and helps for improving performance. Here we have listed down some list of benefits and features:

Feature Benefit Technological Innovation Explanation of Innovation
Energy Efficiency Reduces energy consumption, lowering operational costs Heat Pump Assisted Evaporation Utilizes heat pumps to recycle and reuse heat energy.
Multi-Effect Evaporation (MEE) Increases efficiency by reusing vapor from one stage to the next Thermal Vapor Recompression (TVR) Uses high-speed compressors to recover latent heat.
Automatic Control Systems Optimizes process control, reducing human error AI-Based Predictive Maintenance Monitors system health, predicting failures in advance.
Material Compatibility Wide range of materials can be processed Corrosion-Resistant Alloys Extends equipment life, reducing maintenance costs.
Compact Design Saves space in industrial setups, lowering installation costs Modular Evaporation Systems Flexible design that allows expansion as needed.
High Heat Transfer Coefficients Increases overall system efficiency Nanocoating on Heat Exchanger Surfaces Improves heat transfer and reduces fouling.
Minimal Environmental Impact Low emissions and reduced waste generation Zero Liquid Discharge (ZLD) Ensures all water is recovered, with no waste discharge.
Applications of our evaporation plant:

Being a best evaporation plant suppliers and exporter in Chennai, our plants are highly used in multiple areas such as:

  • Pharmaceuticals for Concentrating Active Ingredients
  • Sugar Refining for Syrup Concentration
  • Dairy Industry for Concentrating Milk
  • Wastewater Treatment for Volume Reduction
  • Food Processing for Juice Extraction
  • Chemical Industry for Concentrating Solutions
  • Ethanol Production for Alcohol Distillation
  • Desalination for Obtaining Fresh Water
  • Oil and Gas Industry for Treating Produced Water
  • Biotechnology for Concentrating Proteins and Enzymes
  • Pulp and Paper Industry for Recovering Black Liquor
  • Fertilizer Industry for Recovering Ammonium Sulfate

One of the dominant evaporation plant manufacturers, suppliers and exporters in Chennai, we as Attaquant Enterprises are providing the best quality of evaporation plants and their types, which are made with new technological innovations for improving the overall productivity. We have added pure quality raw materials such as aluminum, copper and stainless steel, which help increase the lifecycle of the plant and enhances durability. For more information, contact us today!