Solvent Recovery Plant Manufacturers in Singapore: Attaquant Enterprises Pvt. Ltd.

Attaquant Enterprises, former solvent recovery plant manufacturers, suppliers and exporters in Singapore, are offering our modern technological solvent extraction plant, which is usually used to extract oil or solvent from a variety of materials such as raw food products, pharmaceutical materials, paint, coatings and batteries. Our solvent recovery plant is usually used for reuse or recovering solvents from industrial processes, minimizing the environmental impact, and meeting regulatory standards.

The solvent recovery system operates through three main stages: extraction, de-solventizing, and distillation. It is designed to recover a variety of solvents, including alcohols, hydrocarbons, aromatic solvents, halogenated solvents, ketones, esters, organic acids, and amines. Here’s a detailed look at how our solvent recovery system works, along with its many advantages, applications, and features!

The working process of our solvent recovery plant:

One of the best solvent industrial solvent recovery systems manufacturers and suppliers in Singapore, our solvent recovery plant is made with advanced technological innovation, which improves the overall structure and productivity. Here we have listed down the process in detail:

• Collection of Solvent-Laden Air/Stream: This is the first and most crucial step in our solvent extraction plant. It gathers solvent-laden air or liquids from various industrial processes, including chemical production, printing, and pharmaceutical manufacturing. We utilize a vapor phase absorption system with carbon beds and zeolites to capture solvents from the vapor, resulting in a purified product. Additionally, our advanced filtration system efficiently removes particles from the extraction process.
• Pre-Treatment (Condensation): In this process, the collected vapor or heat is transferred to the condensation stage, where the temperature of the solvent-laden air or liquid is reduced to liquefy the solvents. This step is essential for removing most of the solvent and preparing it for further processing. Our solvent recovery plant uses cryogenic condensation technology, which cools the liquid with nitrogen, enhancing the recovery rate for low-volatility solvents.
• Absorption: In this process, the leftover solvents in the air stream are absorbed by a solid material, which can be made of zeolite or carbon. Zeolites are more effective at activating solvents compared to carbon materials. Additionally, the new pressure swing adsorption (PSA) technology enhances continuous absorption by utilizing higher pressure.
• Desorption (Regeneration of Adsorbent): This step is usually a regeneration process focused on achieving more refined forms of solvents. Here, the solvent is heated or steamed to separate it from the absorbent. Our innovative vacuum desorption and microwave regeneration techniques help reduce pressure and directly heat the absorbent material, enhancing energy efficiency.
• Distillation: After the condensation and absorption stages, the entire mixture moves on to the distillation process, where the solvents are purified and impurities are removed. Our advanced distillation methods in solvent recovery systems, including multi-stage distillation units and vacuum distillation, enhance separation efficiency. We use these techniques at lower temperatures to achieve accurate and pure products.
• Solvent Purification and Drying: Once the distillation process is finished, the solvent still has water and other impurities. We employ extra separation methods to remove these contaminants and guarantee effective extraction. Our solvent recovery plant uses advanced separation technologies, including membrane separation and specialized molecular sieves, which function as pre-evaporation and nanofiltration systems to eliminate the water.

Technical Features of our Solvent Recovery Plant:

For more clarification about our each process in details, we have attached below a technical sheet which contains the technical data of our solvent extraction plant:

Unique Feature and Benefits of Using Our Solvent Recovery System:

As a former solvent recovery plant manufacturers and suppliers in Singapore, our plant is made with pure forms of materials such as aluminum, copper and nickel and equipped with new technologies and gives more performance, such as:

• Environmental Compliance: Our solvent recovery plant consumes less energy compared to traditional facilities. The entire process reduces emissions and captures volatile organic compounds (VOCs). This modern approach minimizes human intervention and allows for the recycling of waste materials for various applications.
• Cryogenic Condensation: This feature is essential for recovery systems, as it cools waste solvent vapors to extremely low temperatures using gases like liquid nitrogen. This method is more energy-efficient than conventional cooling techniques and is widely applied in industries such as specialty chemical production, food and beverage processing, and metal fabrication.
• Distillation Technologies: With the rise of industrial automation 4.0, we have implemented various methods, including vacuum distillation and Multi-Effect Distillation (MED). These techniques use multi-stage processes to purify components and minimize waste from unwanted mixtures. Vacuum distillation reduces overall temperature and boiling points by employing vacuum technology to avoid thermal degradation.
• Membrane Separation Technologies: This process plays a vital role in our solvent recovery system by aiding the extraction of solvents from materials. During evaporation, solvents are removed through vaporization, while reverse osmosis (RO) separates them based on molecular size using a semi-permeable membrane.
• Energy Recovery Systems: We utilize energy recovery techniques to harness heat from the solvent recovery process, allowing us to reuse this energy in various stages of operation. This approach not only enhances efficiency but also contributes to reducing overall energy consumption.
• Automation and Monitoring: Our facility employs advanced automation and monitoring systems to ensure optimal operation of the solvent recovery process. These systems provide real-time data, allowing for quick adjustments and improvements, leading to enhanced efficiency and reduced operational costs.

Applications of our Solvent Recovery plant:

As a former solvent recovery system suppliers and exporters in Singapore, our plant is highly used in multiple areas due to its smooth mechanisms. Here we have given below some list of applications:

• Agrochemicals and pesticides manufacturing
• Automotive and aerospace sector
• Oil and gas refining
• Pharmaceuticals and chemical production
• Rubber and plastics production
• Printing and packaging industry
• Cosmetics and personal care products
• Textile and fabric finishing
• Metal cleaning and degreasing
• Adhesives and sealants manufacturing
• Leather tanning and finishing
• Food and beverage processing
• Electronic components manufacturing

Being the best solvent recovery plant manufacturers, suppliers and exporters in Singapore, we as Attaquant Enterprises are providing the best quality solvent extraction plant that helps for separating out solvent from raw materials at certain boiling points and using them for making desirable products. The new advanced technology in each process helps to maintain the flow and increase productivity. Contact us today for more information!